Manufacturing process of gears
Manufacturing process of gears
Integrated production system for order reception through design and machining to delivery
We can flexibly provide services from a prototype to a mass production order.
Order reception |
 |
Design |
|
Machining |
|
Shipment |
Flow of the machining process
The following describes the flow of the representative process and the process itself using photos
| Process and state | Cylindrical gears | Bevel gears |
|---|---|---|
| Raw material (Material) |
 |
|
| Cutting (Cut article) |
 |
 |
|---|
| Blank machining Blank |
 |
 |
|---|
| After gear cutting |  |
 |
|---|
| Heat treatment (quenching) Heat treatment |
 |
 |
|---|
| Completion |  |
 |
|---|
Other major processes
Blank machining
Milling, broaching, drilling, tapping, rolling, wire cutting, etc.
Gear cutting
Straight bevel, hypoid gear, HRH gear, helical gear, worm gear, etc. by shape
Heat treatment
Case hardening, immersion quenching, induction hardening, gas nitrocarburizing, etc.
Grinding
External grinding, internal grinding, side grinding, surface grinding, etc.
Gear grinding
Gear grinding of bevel gears, CBN gear grinding machine of bevel gears, gear grinding of cylindrical gears, etc.
Hard finish
Direct gear cutting (cylindrical gears and hobbing). CBN gear grinding machine (bevel gears), etc.
We can also provide the following gears and machining.
 Yoke |
 Intermittent gear |
 Planet gear frame |
 Gear with hole and groove |
 Gear with clutch |
 Internal double gear |